The hydro cyclone machine is classification equipment that facilitates centrifugal force to accelerate the sedimentation of ore particles. It has high classification efficiency and can obtain very fine overflow products. It is widely used in black and non-ferrous metal mines for grinding, classification, concentration, dehydration, desliming, and ultra Subdivision level and tailings filling, damming, recycling, and other processes. However, the equipment is prone to wear and tear during use. Today, I will give you a detailed introduction to the causes of serious wear and tear of hydro cyclones and the corresponding solutions.
1. The wearing parts of the hydro cyclone separator have poor wear resistance
Reason: The structure of the hydro cyclone is relatively simple, in which the sand settling port and the mine feed port are the vulnerable parts of the equipment, and the wear is more serious. The abrasion of the sedimentation port increases the area of the discharge port, increases the output of sedimentation, and reduces the concentration, which seriously affects the separation efficiency of the hydro cyclone cluster.
Solution: In view of the wear problem of the grit port and the mine port, the method of making the easily worn parts such as the grit port and the mining port into replaceable parts can be used, and the wearing parts can be replaced in time when the wearing parts are severely worn. In addition, you can choose to use new wear-resistant materials, such as cemented carbide, silicon carbide, etc., to make wear-resistant parts for the grit port and the mine port to reduce wear.
2. The quality of the hydro cyclone equipment components is poor or the structure is unreasonable
Reason: The structure of the mineral hydro cyclone is relatively simple, and the installation and operation are convenient. If we buy the equipment from a small enterprise manufacturer, the hydro cyclone may have poor manufacturing and installation quality or unreasonable structure, which can easily cause serious local wear of the hydro cyclone.
Solution: When we choose the installation method of the hydro cyclone machine, we need to install it in strict accordance with the instructions and install it under the guidance of the beneficiation equipment manufacturer. Secondly, we should choose a manufacturer with rich experience and good service to avoid serious wear and tear of the equipment due to unreasonable structure or poor component quality.
3. Improper maintenance of equipment
Reason: Regardless of the equipment, it is necessary to pay attention to daily maintenance and maintenance in order to make the equipment service life longer. If the hydro cyclone is not properly maintained, it is also prone to severe wear and tear.
Solution: The operator should pay attention to daily cleaning and check the blockage of the discharge port in time. In addition, check whether the components of the hydro cyclone separator machine are tight in time. Finally, we must pay attention to the lubrication of the various parts of the hydro cyclone.
4. The impact and friction of mineral particles on the wall of the hydro cyclone are serious
Reason: During the operation of the hydro cyclone machine, the mineral particles deviate from the smooth flow direction under the action of centrifugal force and make a strong rotating movement. Under the violent erosion of the processed slurry, the wall of the hydro cyclone will be affected by the mineral particles. Friction and impact, resulting in serious equipment wear.
Solution: In view of the serious abrasion of the wall surface of the hydro cyclone, when we purchase the hydro cyclone equipment, we can allow the manufacturer to use the cyclone wall made of wear-resistant rubber to increase the wear resistance of the wall and achieve timely Check and replace.
The above has introduced in detail the serious wear of the hydro cyclone and the corresponding solutions. In general, when we purchase equipment, we must choose a strong and good service supplier to facilitate the maintenance of the later machinery.
