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Causes and solutions for the serious wear of the roller skin of the roller crusher

The double roller crusher has a simple structure. The tooth profile, size, and arrangement of the roller surface can be changed with the nature of the material. It can crush medium-hard and soft ores in the middle and fine. Twin roller crushing mainly relies on the mutual squeezing force of two rollers to realize the crushing of the material. During the crushing process, the roller skin will inevitably be rubbed, but the more serious degree of wear will cause a series of problems. The causes of serious wear and tear of roller crushers and the corresponding solutions.

roller crusher

1. Material hardness is too hard

The hardness and compressive strength of the material exceed 160Mpa, and the material is difficult to be broken. When the two-roller is operated, the squeezing force must be greater, which will cause serious wear of the roller skin.

Solution: Avoid processing materials with high hardness to avoid serious wear of the roller skin.

2. Improper feeding method

Uneven feeding will not only cause serious wear of the roller skin but also the roller will show ring grooves, which will result in uneven particle size of the crushed product. During the operation of the roller stone crusher, attention should be paid to the size of the feeding material. If the feeding particle size is too large, it will produce severe impact, and the wear of the roller skin will be serious, especially when it is coarsely crushed.

Solution: Try to use a feeder to feed evenly, avoid manual feeding, and uneven feeding. double roller crusher

3. The material strength of the roller skin itself is low

The roller skin itself is made of ordinary materials and has poor wear resistance and corrosion resistance, which will accelerate the wear of the roller skin.

Solution: Choose a roll skin with good material quality. It is recommended to use high manganese steel or special carbon steel (chromium steel, chromium manganese steel, etc.) with good wear resistance to make the roll skin, which can improve the wear resistance of the roll skin.

4. Improper movement of the rollers

When the operator changed the crushing ratio and moved the roller, the roller was skewed, resulting in uneven wear of the roller skin.

Solution: Move the rollers in parallel to avoid the rollers from skewing.

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5. Improper roller surface shape and size

The surface of the roller skin is not smooth and smooth, its specifications and dimensions do not meet the requirements, or the operator uses the equipment improperly, which will cause the roller skin to wear.

Solution: When purchasing a roller rock crusher machine, choose an experienced supplier and conduct on-site inspections to avoid the phenomenon that the machine is not smooth and the size is improper.

The above are the reasons for the serious wear of the double toothed roller crusher and the corresponding solutions. When the roller crusher equipment is severely worn, it should be replaced in time to avoid affecting production efficiency. If you want to know more about mining machinery, welcome to consult our customer service online.


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